Tips on Replacing the Screen in Combination Windows

If your home or apartment is fitted with the older style “storm windows”, with the slide up glass and screen sections, you might need to replace a torn screen; maybe your cat or dog did a number on it, or maybe one of the other family members?

Things You’ll Need:

New section of screen material (aluminum or “pet-screen” recommended for those with pets).

New length of rubber beading of same diameter and length as existing beading.
Bead-roller tool; an inexpensive tool with rollers at each end, designed to assist with reinstalling the new rubber beading and the new screen material.

WD-40 or other light lubricant.

Flat, solid work surface.

Utility (razor) knife.

Scissors or tin-snips.

Measuring tape.

Protective clothing or gear as recommended by manufacturers of products, tools or equipment used.

Remove screen from window:

Depending upon the particular style and design of your storm windows, the removal process of the screen segment will vary. Carefully take the screen section out, and bring to your work area.

Remove old screen material:

Look at the screen frame to find the rubber beading which holds the screen material on the frame. Normally, that beading is one-piece, with the two ends meeting at one of the corners of the frame. Find those ends, and carefully lift an end with a small screwdriver so you can grip a section firmly with your hand.
Carefully pull the beading from its groove, all around the frame. Once removed, pull the old screen material out of the groove.

Cut new screen:

Measure the height and width of the outside of the screen frame. Using scissors or tin-snips, cut the new screen material to the dimensions of the outside frame.
Lay the frame on a flat, solid surface, and place the new screen piece on the frame.

Install new screen:

If the rubber beading you removed from the old screen is still in one piece and still seems in good condition, you can likely re-use that, and save the cost of the new beading (though it is not too costly, in any event).

To assist with replacing the beading back into the groove with the new screen, apply a small amount of WD-40 or other light lubricant to the beading (wet a paper towel or rag with the lubricant and simply pull the beading through it).

Beginning in one corner of the frame, set the screen at the corner, place the beading over the screen and the groove, and push an end of the beading down into the groove with the screen under it using either the roller tool (or a small, blunt tool such as needle-nosed pliers tip). It might require strong pressure to get the beading started, but once it is in the groove, the rest will be somewhat simpler, using the roller tool.

Holding the screen in place against the frame, proceed to press the beading and screen into the groove with the roller tool, making sure to pull the screen taut in the same direction you are installing the beading. Note: The roller tool is typically equipped with two rollers; one at each end. One roller has a concave-grooved edge for helping to press the beading down into the groove in the frame. The other roller has a smoother edge for helping to press the beading more deeply into the groove in the frame.

Finished product:

Working your way all around the frame, and pulling the screen taut while pushing the beading into its groove, using both ends of the roller tool as needed, should result in a neatly installed, new-looking screen, which should last for a long time…just as long as the pets and other family members are at least reasonably careful!

Note: Even if you use the old beading, it will likely stretch some as you press it into the groove. Simply trim excess with scissors or razor knife.

Once the beading is securely pressed into the frame, trim excess screen material by carefully cutting the screen with a utility knife. Note: For best results, hold the blade of the knife flat against the new screen with the point facing the outside of the frame; the blade tip should rest just above the rubber beading and against the frame material. Pull the blade along that edge so the screen cuts neatly below the frame surface but still above the beading.

Tips & Warnings:

Try taping the new screen piece onto the frame to help hold it in position while reinstalling the beading. Note that installing the beading and screen necessarily “pulls” the screen, so the tape may pull free at times.

If the old rubber beading feels or looks dry or cracked, replace it. Otherwise, simply lubricate it, and it should be ok to reuse.

Follow all manufacturers’ guidelines and recommendations for use and handling of tools, products or equipment.

Use extreme caution while working with sharp tools such as utility knives or scissors.

Aluminum screen material can puncture skin; wear adequate protection on hands, arms, etc. to protect against that.

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