Chaff Charcoal and Liquid Production System

This system extracts chaff charcoal and liquid after carbonizing chaff, the byproducts of RPC, and makes the resource out of them to be used as a soil conditioner which is indispensable for all the crops (rice farming, dry-field farming, gardening, fruit growing and grass, etc.) and plants’ growth. These products are used in environment-friendly farming for many purposes.

Chaff charcoal production

The chaff charcoal burner is designed to stop after heating for 25 minutes and ignite by its own heat. So it is economical and technically advanced system. furthermore, It is made of special material and insulation technology to minimize heating loss.

Chaff liquid production

Chaff liquid is made by using a heat exchanger. It is designed for hot heat to go through the cyclone to remove impurities for preventing the exchanger from being clogging and to be freed from obstacles of other continuous operations to make chaff liquid.

Chaff charcoal reservoir

Chaff charcoal reservoir is designed to hold a large capacity of charcoal. It can hold the product which is being made for 3 – 5 hours. If you set it to “automatic”, you can do other jobs or take a rest.

Smokelessness

These systems are smokeless as devices for carbonization. After heating for 40 minutes, the burner stops and maintains its temperature as a semi-airtight container to burn up gases with its own heat.

System flowchart

Dust collector, cyclone, chaff, chaff extracting unit, non-smoke unit, smoke exhaust unit, tank for raw materials, carbonic unit, cooling unit, cooler, gauge and control box.

System efficiency

Chaff charcoal 33%

Chaff liquid 25%

Insert Chaff

System specification

Model

Size (LÃ?Â?WÃ?Â?H)

Capacity (Kg/hr)

Power

Remark

SBCH-500

23,100Ã?Â?7,600Ã?Â?6,200

500 Kg/hr

50 KW

28� for practical use

 The specification can be changed for better performance without notice.

1 day operating expenses (10 hours)

Items

Descriptions

Amount

Remarks

Electric charges

28Kw for practical use

28Kw Ã?Â? 53 Won Ã?Â? 10 hours

� 15,000 Won

Motors

Oil charges

Initial operation for 22 minutes 5.5���1,200 Won

� 6,600 Won

Carbonic unit

Initial operation for 50 minutes 12.5��� 1,200 Won

�15,000 Won

Non-smoke unit

Burner and non-smoke unit operation (0.5�+10�) �� 1,200 Won

� 12,600 Won

Additionally automatic operation when heat is insufficient

Total

� 49,200 Won

What is chaff charcoal?

It is charcoal made with chaff. The main feature of charcoal is its numerous pores. Although it differs from its materials or how to make charcoal, it has a lot of fine pores that the surface area of 1g of charcoal is as much as 300 square meters. A large number of these openings are excellent for its soil conditioner. These openings can be a habitat for microorganism. They absorb any gases or materials harmful for soil and improve its porosity and water permeability. Scattering carbonic chaff over paddy fields and dry fields give you the following effect:

1. It stores moisture in the fine pores of chaff charcoal and enhances its water permeability.

2. It helps useful microorganism increase.

3. Chaff charcoal is light. It mixes with soil to reduce the hardness of soil.

4. It adjusts the acidity of soil with its acidity.

5. Being easy to melt, the minerals included in chaff charcoal play a role of fertilizer.

Reference List:

Pydych, Christian Charcoal: The Only Resource 2000
Mira, Kimberly Elements of the World 1995